3-37Nylon bearing bracketsWinch shaft stubWinch shaft sleeveWinch sprocket18Capscrews11Nuts and lockwashers12Left end winch shaftShaft sleeve with drumsWinch drums15Right end winch shaft16Stud end of toggle pin17Toggle pin assemblyFigure 3-31—Continued.CableDrum socketMachine screws and lockwashersCable clampWinch drum hole3-20. Doorpost Assemblya. General. The repair of the doorpost as-sembly is limited to the replacement of the doorcontrol arm, diagonal door control arm, togglepin assemblies, switchbox bracket, door controlarm lock, chain bolt control rod, rod retainer,doorpost top assembly, and post assembly.b. Door Control Arm Removal and Installa-tion.(1) Close the vehicle door (para 2-4).(2) Untie and remove the door controlarm line (7, fig. 3-30) from the door controlarm plug (1).(3) Remove the toggle pin (8) that se-cures the diagonal door control arm (9) to thedoor control arm.(4) Pull the door control arm from thedoorpost gusset (2).(5) Tie the door control arm line to theplug in replacement door control arm,(6) Insert the door control arm into thedoorpost gusset.(7) Attach the diagonal door control armto the door control arm with the toggle pin andchain assembly.c. Diagonal Door Control Arm Removal andInstallation.(1) Remove the toggle pin (8) that se-cures the diagonal door control arm (9) to thedoor control arm (1).(2) Remove the toggle pin that securesthe diagonal door control arm to the doorposttop assembly bracket (5) and remove the di-agonal door control arm.(3) Secure either end of the replacementdiagonal door control arm to the doorpostbracket with the toggle pin and chain assembly.(4) Secure the other end of the diagonaldoor control arm to the door control arm withthe toggle pin and chain assembly.d. Toggle Pin and Chain Assembly Removaland Installation.(1) Remove the toggle pin (8, fig. 3-30)that secures the diagonal door control arm (9)to the doorpost top assembly bracket (5) ordoor control arm (1).(2) Cut the link attaching the assembly.Remove the toggle pin, chain, and link.(3) Insert the S-hook in the link of thereplacement assembly and in the door controlarm or doorpost top assembly bracket. Closethe S-hook ends.(4) Insert the toggle pin in the appropri-ate bracket and diagonal door control armconnector and lock the toggle.e. Switchbox Bracket Removal and Installa-tion.(1) Lift the circuit breaker from thebracket (12, fig. 3-30).(2) Remove the screws (14) from thedoor control arm lock (13 ) and remove theswitchbox bracket.(3) Install the switchbox bracket in re-verse order of removal.f. Door Control Arm Lock Removal and In-stallation.(1) Raise the vehicle door (para 2-4).(2) Remove the nut (18, fig. 3-30) andcapscrew (17) that secure the door control armlock (13) to the doorpost (6). Remove the doorcontrol arm lock.(3) Install the door control arm lock inreverse order of removal.g. Chain Bolt Control Rod Removal and In-stallation.(1) Remove the screws (16, fig. 3-30)that secure the rod retainer (15) to the door-post (6) and remove the rod retainer.(2) Open the loop of the rod (11) that isconnected to the chain bolt (10) and removethe rod from the chain bolt.(3) Install the chain bolt rod in reverseorder of removal.
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