THREADED INSERTS REPLACEMENT (cont) - TM-10-5411-201-14

THREADED INSERTS REPLACEMENT - TM-10-5411-201-14_262

THREADED INSERTS REPLACEMENT (cont) - TM-10-5411-201-14_264

TM-10-5411-201-14 Shelter Tactical Expandable One-Sided NSN 5411-01-124-1377 60 AMP Model NSN 5411-01-295-3433 100 AMP Model Manual
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TM 10-5411-201-14 T.O. 35E4-178-1 4-42. (cont) i. Depending on replacement insert size, select a drill bit from sizes listed below. After drilling small holes around periphery of insert, the remaining hole will be much larger than the recommended drill size. Insert Outside Diameter Drill Size Insert Thread Size inches (mm) inches (mm) 1/4-28 0.437 (11.1) 29/64 ± 0.010 (11.5 ± 0.25) 5/16-24 0.500 (12.7) 33/64 ± 0.010 (13.1 ± 0.25) 10-32 & 3/8-16 0.562 (14.3) 37/64 ± 0.010 (14.7 ± 0.25) 1/4-28 & 5/16-24 0.687 (17.5) 45/64 ± 0.010 (17.9 ± 0.25) 3/8-24 0.750 (19.1) 49/64 ± 0.010 (19.5 ± 0.25) j. Using selected drill bit, drill through panel skin to approximate depth of insert to be installed. NOTE Take care not to drill through opposite skin. k. Install long end of Allen wrench into drill chuck and insert short end in predrilled hole and remove additional honeycomb core to one inch (2.54 mm) in diameter. Leave from 1/8 in. (3.2 mm) to 1/4 in. (6.4 mm) of core at bottom of hole. 1. Remove loose honeycomb and foam insulation, if applicable, from hole. m. Degrease insert by cleaning with solvent (Item 20, Appendix E). NOTE After cleanlng, handle insert with clean, white gloves (Item 11, Appendix E). n. Mask skin area around hole with masking tape (Item 22, Appendix E) approximately 3“ x 3“. 4-181

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