defghijTM 10-5411-205-134-7.Delamination Repair (cont).(5) Utilizing a plastic cartridge (similar to a caulking cartridge) containing themixed adhesive material, use a caulking gun to force mixed adhesive directlyinto the clearance holes in the guidelines as followsCAUTIONThe following repair procedures must be accomplished within onehour of mixing adhesive. Do not attempt any repair unless temper-ature is between 600F and 85oF.(a)(b)(c)Place nozzle of caulking gun in center hole of delaminated area and injectadhesive into space.When space is filled with adhesive, remove caulking gun and using aroller, knead or roll lightly over adhesive filled panel surface, makingcertain adhesive fills all areas and that air entrapment and surplus ad-hesive is moved out through pressure release holes.Seal center hole with masking tape.WARNINGAlcohol solvents are flammable. Keep away from heat, sparks, andopen flame. Keep containers closed when not used. Use only withrepeated contact with skin.Using a soft cloth lightly coatedadhesive filled panel surface.Cover adhesive filled panel withadequate ventilation. Avoid prolonged breathing of vapors orwith solvent, remove excess adhesive froma sheet of polyethylene.Place a 1/2 inch plywood sheet or equivalent against polyethylene sheetand apply an even surface pressure (bracing is sufficient) over repairedarea for at least 24 hours.After adhesive has been allowed to cure the required time, removeplywood and polyethylene sheet.Sand the repaired area with sandpaper to remove excess cured adhesive.Redrill a .190 diameter (#11 drill) by 5/8 inch deep hole at each of theholes previously drilled in paragraphs 4-37. b.(2) and 4-37.b.(3). Slightlycountersink the drilled hole with a punch (.062 by 120 degrees) and installa 3/16 inch diameter countersunk pop rivet (AK66H).Fill the hollow core portions of pop rivet and any surrounding unevensurface with body filler material, allowing to dry for 1 hour.4-5
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