TB-9-2320-302-13-P-1 Crew Protection Kit for Truck Tractor Line Haul: 52 000 GVWR 6 X 4 M915A3P1NSN: 2320-01-523-2486 Manual

FEATURES OF THIS BULLETIN
Chapter 1 GENERAL INFORMATION, EQUIPMENT DESCRIPTION AND DATA, AND THEORY OF OPERATION - TB-9-2320-302-13-P-10015
GENERAL INFORMATION - TB-9-2320-302-13-P-10017
PREPARATION FOR STORAGE OR SHIPMENT - TB-9-2320-302-13-P-10018
EQUIPMENT DESCRIPTION AND DATA - TB-9-2320-302-13-P-10019
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - TB-9-2320-302-13-P-10020
THEORY OF OPERATION - TB-9-2320-302-13-P-10021
Table 2. M915A3 Front Suspension Kit (Part Number: 57K4955)
Table 3. M915A4 Front Suspension Kit (Part Number: 57K4956)
Chapter 2 OPERATOR INSTRUCTIONS
DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS - TB-9-2320-302-13-P-10027
OPERATOR CONTROLS AND INDICATORS - CONTINUED
OPERATION UNDER USUAL CONDITIONS - TB-9-2320-302-13-P-10029
OPERATING VEHICLE - CONTINUED
ESCAPE HATCH OPERATION - TB-9-2320-302-13-P-10031
ESCAPE HATCH OPERATION - CONTINUED
STOWAGE AND DECAL/DATA PLATE GUIDE - TB-9-2320-302-13-P-10033
Chapter 3 OPERATOR MAINTENANCE INSTRUCTIONS - TB-9-2320-302-13-P-10035
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) INTRODUCTION - TB-9-2320-302-13-P-10037
GENERAL PMCS PROCEDURES - CONTINUED - TB-9-2320-302-13-P-10038
GENERAL PMCS PROCEDURES - CONTINUED - TB-9-2320-302-13-P-10039
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - TB-9-2320-302-13-P-10041
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED - TB-9-2320-302-13-P-10042
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED - TB-9-2320-302-13-P-10043
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED - TB-9-2320-302-13-P-10044
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED - TB-9-2320-302-13-P-10045
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED - TB-9-2320-302-13-P-10046
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED - TB-9-2320-302-13-P-10047
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED - TB-9-2320-302-13-P-10048
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED - TB-9-2320-302-13-P-10049
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED - TB-9-2320-302-13-P-10050
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED - TB-9-2320-302-13-P-10051
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED - TB-9-2320-302-13-P-10052
OPERATOR PREVENTIVE MAINTENANCE CHECKS AND SERVICES (PMCS) - CONTINUED - TB-9-2320-302-13-P-10053
CLEANING BALLISTIC GLASS - TB-9-2320-302-13-P-10055
Chapter 4 UNIT MAINTENANCE INSTRUCTIONS - TB-9-2320-302-13-P-10057
GENERAL MAINTENANCE INSTRUCTIONS - TB-9-2320-302-13-P-10059
WORK SAFETY - CONTINUED - TB-9-2320-302-13-P-10060
Cleaning Instructions - TB-9-2320-302-13-P-10061
INSPECTION INSTRUCTIONS - CONTINUED - TB-9-2320-302-13-P-10062
USE OF SEALANT - TB-9-2320-302-13-P-10063
DOOR ASSEMBLY REPLACEMENT - TB-9-2320-302-13-P-10065
REMOVAL - TB-9-2320-302-13-P-10066
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10067
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10068
DOOR HANDLE REPLACEMENT
REMOVAL - TB-9-2320-302-13-P-10070
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10071
DOOR LATCH REPLACEMENT
REMOVAL - TB-9-2320-302-13-P-10074
INSTALLATION - TB-9-2320-302-13-P-10075
DOOR BALLISTIC GLASS AND FRAME ASSEMBLY REPLACEMENT - TB-9-2320-302-13-P-10077
REMOVAL - TB-9-2320-302-13-P-10078
CLEANING AND INSPECTION - TB-9-2320-302-13-P-10079
DOOR LATCH ADJUSTMENT - TB-9-2320-302-13-P-10081
ADJUSTMENT - TB-9-2320-302-13-P-10082
CAB SUPPORT REINFORCEMENT REPLACEMENT
REMOVAL - TB-9-2320-302-13-P-10084
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10085
WHEEL ZONE DEFLECTOR REPLACEMENT
REMOVAL - TB-9-2320-302-13-P-10088
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10089
FLOOR ARMOR REPLACEMENT
REMOVAL - TB-9-2320-302-13-P-10092
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10093
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10094
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10095
INSTALLATION - TB-9-2320-302-13-P-10096
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10097
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10098
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10099
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10100
RIGHT SIDE ARMOR REPLACEMENT
REMOVAL - TB-9-2320-302-13-P-10102
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10103
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10104
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10105
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10106
LEFT SIDE ARMOR REPLACEMENT
REMOVAL - TB-9-2320-302-13-P-10108
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10109
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10110
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10111
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10112
A-PILLAR ARMOR REPLACEMENT
REMOVAL - TB-9-2320-302-13-P-10114
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10115
REAR ARMOR REPLACEMENT
REMOVAL - TB-9-2320-302-13-P-10118
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10119
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10120
CLEANING AND INSPECTION - TB-9-2320-302-13-P-10121
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10122
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10123
ROOF ARMOR REPLACEMENT - TB-9-2320-302-13-P-10125
REMOVAL - TB-9-2320-302-13-P-10126
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10127
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10128
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10129
INSTALLATION - TB-9-2320-302-13-P-10130
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10131
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10132
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10133
WINDSHIELD BALLISTIC GLASS REPLACEMENT
REMOVAL - TB-9-2320-302-13-P-10136
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10137
CLEANING AND INSPECTION - TB-9-2320-302-13-P-10138
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10139
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10140
FIREWALL ARMOR REPLACEMENT
REMOVAL - TB-9-2320-302-13-P-10142
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10143
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10144
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10145
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10146
ESCAPE HATCH REPLACEMENT
REMOVAL - TB-9-2320-302-13-P-10148
COWL ARMOR REPLACEMENT
REMOVAL - TB-9-2320-302-13-P-10150
FRONT ARMOR REPLACEMENT
REMOVAL - TB-9-2320-302-13-P-10152
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10153
CLEANING AND INSPECTION - TB-9-2320-302-13-P-10154
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10155
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10156
FOAM INSULATION REPLACEMENT
REMOVAL - TB-9-2320-302-13-P-10158
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10159
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10160
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10161
REMOVAL - CONTINUED - TB-9-2320-302-13-P-10162
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10163
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10164
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10165
INSTALLATION - CONTINUED - TB-9-2320-302-13-P-10166
REFERENCES - TB-9-2320-302-13-P-10169
TECHNICAL MANUALS - CONTINUED
MAINTENANCE ALLOCATION CHART (MAC) INTRODUCTION - TB-9-2320-302-13-P-10171
MAINTENANCE FUNCTIONS - CONTINUED - TB-9-2320-302-13-P-10172
EXPLANATION OF COLUMNS IN THE MAC, TABLE 1- CONTINUED
Table 1. MAC for the Crew Protection Kit
Table 1. MAC for the Crew Protection Kit - Continued. - TB-9-2320-302-13-P-10176
Table 1. MAC for the Crew Protection Kit - Continued. - TB-9-2320-302-13-P-10177
EXPENDABLE AND DURABLE ITEMS LIST - TB-9-2320-302-13-P-10179
EXPENDABLE AND DURABLE ITEMS LIST - CONTINUED - TB-9-2320-302-13-P-10180
TAG, MARKER
TORQUE LIMITS - TB-9-2320-302-13-P-10183
Table 1. Torque Limits - SAE Standard Fasteners. - TB-9-2320-302-13-P-10184
Table 2. Torque Limits - Metric Fasteners
CREW PROTECTION KIT INSTALLATION INSTRUCTIONS - TB-9-2320-302-13-P-10187
EQUIPMENT INSTALLATION INSTRUCTIONS AND PARTS LIST
REVISIONS - TB-9-2320-302-13-P-10190
Installation Instructions - TB-9-2320-302-13-P-10191
List of Updates (Effective Pages)
GENERAL INFORMATION - TB-9-2320-302-13-P-10199
OVERVIEW AND GENERAL INSTALLATION GUIDELINES
TEARDOWN AND VEHICLE PREPARATION
Figure 2-1. Cabin Preparations - Cutting the External Mirror's Electrical Wiring.
Figure 2-3. Cabin Preparations - Installing Drilling-Pattern #999 and Drilling One 8-mm (5/16") Hole
Kit Inventory
Table 3-1. Kit Inventory - Ballistic Items
Non-Ballistic Items
Table 3-2. Kit Inventory - Non-Ballistic Items
Off-the-Shelf Items
Fasteners - TB-9-2320-302-13-P-10209
Table 3-5. Fasteners List
Kit Installation Checklist
Figure 4-1. General View before Kit Installation.
Installation Procedure
Parts, Fasteners, Special Tools, and Materials - TB-9-2320-302-13-P-10214
Installation Instructions - TB-9-2320-302-13-P-10215
Installing the RH Wheel Housing
Installation Instructions - TB-9-2320-302-13-P-10217
Figure 5-6. Installing the RH Wheel Housing
Figure 5-6a. Installing the RH Wheel Housing
LH Wheel Housing Installation
Installation Instructions - TB-9-2320-302-13-P-10221
Figure 5-9. Installing the LH Wheel Housing - Placing the LH Wheel Housing Support Arm
Floor Kit Installation
Installation Instructions - TB-9-2320-302-13-P-10224
Figure 5-14. Floor Kit Installation (3 of 4)
RH Kit Installation
Installation Instructions - TB-9-2320-302-13-P-10227
Figure 5-18. RH Kit Installation (1 of 3)
LH Kit Installation
Installation Instructions - TB-9-2320-302-13-P-10230
Figure 5-25. LH Kit Installation (3 of 3)
Backside Kit Installation
Installation Instructions - TB-9-2320-302-13-P-10233
Figure 5-28. Backside Kit Installation (1 of 3)
Roof Kit Installation
Installation Instructions - TB-9-2320-302-13-P-10236
Figure 5-33. Roof Kit Installation RH (1 of 10).
Figure 5-33. Roof Kit Installation Right Rear (3 of 10)
Figure 5-33. Roof Kit Installation Upper Aft Corner (5 of 10).
Figure 5-33. Roof Kit Installation RT Top A-Pillar (9 of 10)
Windscreen Bars and Brackets Installation
Installation Instructions - TB-9-2320-302-13-P-10242
Figure 5-47. Windscreen Bars and Brackets Installation - Left Side (3 of 4)
Firewall Kit Installation
Installation Instructions - TB-9-2320-302-13-P-10245
Figure 5-53. Firewall Kit Installation (3 of 4)
Emergency Exit Installation
Installation Instructions - TB-9-2320-302-13-P-10248
Figure 5-57. Emergency Exit Kit Installation (1 of 4)
Figure 5-58b. Emergency Exit Kit Installation - ECM mounting (3 of 4).
Front Cowl Installation
Installation Instructions - TB-9-2320-302-13-P-10252
RH Cowl (A-Pillar) Kit Installation
Installation Instructions - TB-9-2320-302-13-P-10254
Figure 5-65a. RH Cowl Kit Installation - Door Step Preparation (1 of 3)
Figure 5-65b. RH Cowl Kit Installation (2 of 3)
LH Cowl (A-Pillar) Kit Installation
Installation Instructions - TB-9-2320-302-13-P-10258
Figure 5-69a. LH Cowl Kit Installation - Door Step Preparation ( 1 of 3)
Figure 5-69b. LH Cowl Kit Installation (2 of 3)
Front Cover Kit Installation
Installation Instructions - TB-9-2320-302-13-P-10262
Figure 5-75. Front Cover Kit Installation (3 of 5)
Windscreen Kit Installation
Installation Instructions - TB-9-2320-302-13-P-10265
Figure 5-80. Windscreen Kit Installation (1 of 7)
Figure 5-82. Windscreen Kit Installation (3 of 7)
Figure 5-86. Windscreen Kit Installation (7 of 7)
Seats Installation
Installation Instructions - TB-9-2320-302-13-P-10270
RH Armored Door Installation
Parts, Fasteners, Special Tools, and Materials - TB-9-2320-302-13-P-10272
Installation Instructions - TB-9-2320-302-13-P-10273
Figure 5-92. RH Armored Door Installation (1 of 4)
RH Door Accessories Assembly
Figure 5-96. RH Door Accessories Assembly - Parts Removed from the OEM Door
Figure 5-99. RH Door Accessories Assembly (3 of 6)
LH Armored Door Installation
Installation Instructions - TB-9-2320-302-13-P-10279
Figure 5-107. LH Armored Door Installation - Lower Hinge, Door Detent (3 of 4)
LH Door Accessories Assembly
Figure 5-109. LH Door Accessories Assembly - Parts Removed from the OEM Door
Figure 5-112. LH Door Accessories Assembly - Assembly of External Door Handle (3 of 6)
Insulation Installation
Installation Instructions - TB-9-2320-302-13-P-10285
Figure 5-120. Insulation Installation - Roof Insulation (4 of 7)
Kit Installation Completion
Figure 5-124. Re-installation of Interior Components
Fasteners - TB-9-2320-302-13-P-10289
Fastener Maps
RH & LH Wheel Housings
Floor and Firewall
Right and Left Sides
Backside
Roof
Windscreen and Front Cover
Figure 6-8. Fasteners Map - Windscreen and Front Cover (2 of 2)
Left and Right Doors
M915-A2 and M916-A1 Specific Installation Steps
Installation Instructions
Figure 7-1. Elbow Adjustment
Figure 7-3. Hose Wrap Location
Hood Spacer Installation (M915-A2 and M916-A1)
Installation of the LH Wheel Housing (M915-A2 and M916-A1)
Figure 7-6. #659 Installation (#658 RH)
Installation Instructions cont'd
Figure 7-8. Wheel Housing.
Installation of the RH Wheel Housing (M915-A2 and M916-A1)
Shift Tower Installation (M915-A2 Only)
Figure 7-10. Shift Tower Installation
Shift Tower Installation (M916-A1 Only)
Figure 7-11. Shift Tower Installation (M916-A1)
Rear Wall Mounting Plate (M915-A2 and M916-A1)
Figure 7-12. Mounting Plate Installation
Relocate Engine Check Connector (M915-A2 and M916-A1)
FIELD MAINTENANCE (UNIT AND DIRECT SUPPORT MAINTENANCE) REPAIR PARTS AND SPECIAL TOOLS LISTS (RPSTL) INTRODUCTION - TB-9-2320-302-13-P-10317
Source Code - TB-9-2320-302-13-P-10318
Maintenance Code - TB-9-2320-302-13-P-10319
Recoverability Code - TB-9-2320-302-13-P-10320
SPECIAL INFORMATION - TB-9-2320-302-13-P-10321
HOW TO LOCATE REPAIR PARTS - TB-9-2320-302-13-P-10322
Figure 1. Cab Support Reinforcement Kit
GROUP 33 SPECIAL PURPOSE KITS - TB-9-2320-302-13-P-10325
Figure 2. Wheel Housing Armor Kit
GROUP 3307 SPECIAL PURPOSE KITS - TB-9-2320-302-13-P-10327
Figure 3. Interior Protection Armor Kit (Sheet 1 of 3)
Figure 3. Interior Protection Armor Kit (Sheet 2 of 3)
Figure 3. Interior Protection Armor Kit (Sheet 3 of 3)
GROUP 3307 SPECIAL PURPOSE KITS - TB-9-2320-302-13-P-10331
GROUP 3307 SPECIAL PURPOSE KITS - TB-9-2320-302-13-P-10332
Figure 4. Side Protection Armor Kit (Sheet 1 of 2)
Figure 4. Side Protection Armor Kit (Sheet 2 of 2)
GROUP 3307 SPECIAL PURPOSE KITS - TB-9-2320-302-13-P-10335
GROUP 3307 SPECIAL PURPOSE KITS - TB-9-2320-302-13-P-10336
Figure 5. Rear Protection Armor Kit
GROUP 3307 SPECIAL PURPOSE KITS - TB-9-2320-302-13-P-10339
Figure 6. Front Cowl Protection Armor Kit (Sheet 1 of 2)
Figure 6. Front Cowl Protection Armor Kit (Sheet 2 of 2)
GROUP 3307 SPECIAL PUTPOSE KITS - TB-9-2320-302-13-P-10343
GROUP 3307 SPECIAL PUTPOSE KITS - TB-9-2320-302-13-P-10344
Figure 7. Windscreen Protection Armor Kit (Sheet 1 of 2)
Figure 7. Windscreen Protection Armor Kit (Sheet 2 of 2)
GROUP 3307 SPECIAL PURPOSE KITS - TB-9-2320-302-13-P-10347
Figure 8. Roof Protection Armor Kit
GROUP 3307 SPECIAL PURPOSE KITS - TB-9-2320-302-13-P-10349
Figure 9. Foam Insulation Kit
GROUP 3307 SPECIAL PURPOSE KITS - TB-9-2320-302-13-P-10351
GROUP 94 REPAIR KITS - TB-9-2320-302-13-P-10353
GROUP 94 REPAIR KITS - TB-9-2320-302-13-P-10354
NATIONAL STOCK NUMBER INDEX - TB-9-2320-302-13-P-10355
NATIONAL STOCK NUMBER INDEX - TB-9-2320-302-13-P-10356
PART NUMBER INDEX - TB-9-2320-302-13-P-10357
PART NUMBER INDEX - TB-9-2320-302-13-P-10358
PART NUMBER INDEX - TB-9-2320-302-13-P-10359
PART NUMBER INDEX - TB-9-2320-302-13-P-10360
PART NUMBER INDEX - TB-9-2320-302-13-P-10361
TB-9-2320-302-13-P-1 Crew Protection Kit for Truck Tractor Line Haul: 52 000 GVWR 6 X 4 M915A3P1NSN: 2320-01-523-2486 Manual

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